Gelatin Industry

• Material: Steel
• Voltage (Volt): 280 V
• Finishing: Mirror Polishing
• Type: Automatic
• Digit Display Size: Single Display
• Usage: Industrial

Gelatin is derived from Degreased Crushed Bones (DCB) through acid treatment followed by alkaline process. DCB are first treated with acid for removal of inorganic salts in bone. The bones after acid treatment are referred to as Ossein.

Ossein is then treated with alkali for partial hydrolysis. During the partial hydrolysis the collagen material is softened from the non-collagen. Non-Collagen gets removed with weak alkali solution. The temperature is controlled during maceration and liming to avoid any yield losses. Limed Ossein is then washed with water and then treated with dilute solution of weak acid. Ossein after weak acid treatment is taken for Gelatin extraction.

Gelatin is extracted in the form of weak, which is then filtered and passed through ion exchange (deashing system) for reduction of the dissolved ash(dissolved minerals) in the gelatin solution. This de-ionized weak of Gelatin is then concentrated under vacuum to avoid any destruction to the basic tri skeleton structure of gelatin. So our gelatin processing plant or gelatin extraction plant is very useful.

Concentrated is then passed through sterilization system followed by extrusion for making noodles to facilitate proper drying of Gelatin in the next stage.

Gelatin drying is very critical process since fast heating will melt the gelatin instead of drying and slow drying will result in gelatin moisture out of limits so Gelatin is dried very carefully with dehumidified air by gradual increase of temperature gradually to 60OC.

Dried Gelatin is then crushed to required mesh size as per the market demand. During Gelatin manufacturing DCP is produced as a byproduct. Which is a main constituent for the cattle and poultry feed.

• Automation Grade: Automatic
• Capacity: Customized
• Brand: SSP
• Design Type: Customized
• Installation Services: Yes
• Usage/Application: Industrial Plants
• Application: Making of Spirulina Algae Powder

Spirulina is one of the most balanced and the most digestible plant protein source. It contains various types of nutrients, vitamins and minerals which act as an excellent source of healthy and nutritious diet.

Therefore it is used as a food supplement and as a treatment for malnutrition. Beside this, spirulina algae powder is widely used for various commercial and industrial purposes. To cater the needs of several food processing and commercial industries, we design, manufacture and implement spirulina algae powder plants at affordable prices.

Manufacturing process of Spirulina Algae Powder

To manufacture high-grade spirulina algae powder, many steps are required to be implemented which comprise:

Growing

As a first step, spirulina algae’s is cultured in open-pond systems (which include raceway-type ponds & lakes) or in a closed system called photo-bioreactor (which includes a pond covered with a greenhouse).

 

HARVESTING

In second step spirulina algae’s is harvested using micro screens, froth flotation, chemical flocculants, auto flocculation or other ultrasound-based methods.

POWDER EXTRACTION

In final and important step we extract algae powder from these harvested spirulina algae’s through different type of methods. All these three steps include nine processes:

• Filtration and Cleaning
• Pre-concentration
• Concentration
• Neutralization
• Disintegration

• Dehydration
• Packing
• Storage
• Quality control

By manufacturing spirulina algae powder plant, we facilitate all above processes in a proper manner without much effort and time. For this purpose, our experienced and professional experts fabricate specific machines in diverse standard ranges using advance technology. We also have the facilities to customize these spirulina algae powder plants as per the individual requirements of the clients.

USAGE OF SPIRULINA ALGAE POWDER

• For nourishment & treatment of various diseases- Spirulina algae powder is a great source of nourishment not only for human but also for aqua cultures, birds, pets & animals. It has higher protein compared to meat like beef, chicken, eggs and grains like soybeans, rice or wheat.
• For food processing & cosmetic industries- Spirulina algae powder is used as natural colors in a variety of food and cosmetic products. This powder is extensively used in food & beverage, ice cream, skin care product, shampoos & dyes manufacturing industries.

For commercial & industrial uses- Spirulina algae powder has diverse commercial & industrial applications. It is used as a bio plastic; feed stock, pharmaceutical, pollution control, CO2 sequestration, fertilizer runoff reclamation, sewage treatment and a multitude of different purposes.